The cars came from the factory with a teflon seal with no metal spring. Install the other seal half in the bearing cap. Unbolt the two 8mm hex mounting bolts inside T10134 from the crankshaft flange and remove the tool. Press on the sealing lip support ring (the black inner plastic ring) until it is flush with the hard surface. You must use VW tool T10134 to install the sensor or else the engine will not run properly. Excess pressure is displacing the oil seal axially. the flywheel bolts (6x 12mm triple square bolts). In this image you can see that the tensioner is below the assembly bell: 5. The yellow tab on 5. Toroughly clean all oil and old gasket maker off the sealing Ford Crankshaft Oil Seal Packing, Pair - This Crankshaft Oil Seal Packing is the original rope style rear crank shaft seal. Screw the tensioner nut back in towards the assembly bell until it rests against the spindle housing on the bell. If this moves even slightly THE ENGINE WILL NOT START or may start but run poorly and you will need to do this all over again (ask me how I know sometime). You want to screw the nut in enough so that there is room to mount the tool "bottom up" in a vise on the flats of the tensioner rod. endobj surfaces. Since it's your car the installation method is 2. seals the transmission end of the crankshaft. It will stick on the tab at the top and some Torque Wrench maker). Use the correct tool. The red pin is for gasoline engines. This mk5 Jetta manual transmission removal and 1000q: The recommended method is to remove the oil pan since it's not too much work now vs. if it leaks later. The rear main oil seal Use a brass wire brush in the direction of the grooves to clean the flange surfaces. Related links: 1000q: general TDI clutch FAQ, It's rated difficulty 3/5 only because you have to remove the Is It Worth Fixing? 3. Tool #T10134 is designed to accept this sleeve during installation. 1. Any acid free hylomar gasket You could also, with the I hope this helps some of you who have been contemplating replacing a leaking rear seal or damaged sensor ring using the T10134 special tool. The metalnerd crank lock is shown below. (2) M7x35mm bolts (ACE hardware) This tab keeps the position of the sensor ring relative to the seal and also to the engine speed sensor. These are the ways coolant can mix into the trans. Clean up the old oil pan sealing surfaces on the pan and block thoroughly and use a good quality silicone sealant (Great Stuff works well) and reinstall using 10mm socket and long handled 5mm ball head hex key. stream gasketmaker The replacement The factory service manual's method Therefore, it should last quite a long time without a problem. The Crankshaft Rear Oil Seal Replacement procedure in SI states what parts are required to complete the repair. For this step most engines are a little bit different you must … Green scotch brite Remove the orange sensor wheel securing clip from the new seal. DO NOT remove this ring as it serves as an assembly sleeve to keep the teflon inner seal from becoming distorted during installation. DO NOT remove this until ready to do so later in these instructions. If the heat seal drops, repeat the above procedure. Ford 6.0L, 6.4L and 4.5L Rear Crank Seal Installation Tool $ 450.00 ISUZU 4HE/4HK FRONT AND REAR CRANK SEAL INSTALLATION KIT $ 1,095.98 HINO J05/J08 INJECTOR CUP REPLACEMENT TOOL $ 1,395.00 crankshaft sprocket lock as shown in 1000q: BRM engine timing belt Notice the black plastic sealing lip support ring in the center. Feel free to join the myturbodiesel.com transmission and flywheel to get to the seal. Seal mounting screws (the three black knurled knobs), 1. Remove oil filter with a suitable tool. 10. If not already in this position, screw the tension nut down on the threaded tensioner as in the pictures of the tool at the top of the page. These serve as guide pins while you press the seal on with the tool. Torque to 15Nm (11 ft-lbs). Press the seal into the bearing cap to seat it firmly. 4 0 obj the seal is to hold it in place until installation. The black locating pinhole on the sensor wheel must align with the dimple mark AND with the alignment pin on the assembly bell when it's mounted, as shown later in this article. If your car's a little older it becomes a very real question of whether or not to fix … To replace the seal: 1. 4. Ask me why this is important sometime. 2 0 obj mk5 Jetta manual transmission removal, 1000q: Keep firm pressure on the seal during this step to ensure that the pin didn't inadvertently slip out of the pinhole. 9. 4. sealing surfaces of the crankshaft or you might scratch it. I'll bet some people have pressed these on 180 degrees out (upside down) accidentally. Make sure that it is properly embedded by using a soft hammer to tap it until it is firmly secure. %���� I remember reading some others using a pick to pull the seal to replace it. Consequently, it has to be removed along with many of the components attached to the front of the block to replace the front main seal. If you don't have many miles and it's not leaking I would leave it flywheel/clutch removal on VW Jetta for details. Dry equipment and seal chamber with compressed air. Always use genuine Eaton replacement parts.! Replace the seal. installation. Models: 2006-2010 M35; Part # W0133-1840120 ; Tools: 22mm wrench or socket; Oil filter wrench; Instructions. Notice the slight gap is apparent as the block to seal guide pins are not yet flush with the front of the seal. As the crankshaft turns this seal rides against the seal hub which is designed to be smooth as too not damage the seal lip which is made of rubber. Guide Pin for Diesel engines (RED ball handle) Step 1: Prepare the new output shaft seal. Once the old seal is out, slide the new one into place. Coat the gasket on the new filter with clean engine oil. Loosen the 6x 10mm bolts on the front face of the flange. While turning the screw driver, slowly pull the heat seal out together with the injection nozzle gasket. }��mx�߲��ꢦ{�c_R��F�+���Ԏ9]E��/b䗽�LV!�a:��l !\6���T��G���,���_Q�/S�axsnk�8Jr�Fp?���b�NVX�k���ۃ��c�JA{�g�@q�B�F�@Ad+R� ��߈���N�����I�fiΔ^��8[��i�r�Ӿ�� �r��p Details on the tool are below. Consult your owner’s service manual for … Take a look at your expensive, pretty new seal. Screw the bolts in using an alternating pattern of 1/2 turn each until the sensor wheel and seal flange come loose from the crankshaft: If there's any corrosion around the flange or oil pan area, gently scrub it away with green scotch brite and wipe clean. Don't use a paper gasket to seal the oil pan, only use a thin 2-3mm bead Remove the transmission. pin is for diesel engines, the red pin is for gas engines. The manual says to use new bolts but 15Nm isn't going to stress any bolt, so I just used blue lock-tite and reinstalled the old ones as they where in good shape. 2.5mm hex key Reinstall the Engine Speed Sensor with the small hex key and torque to 5Nm. Given the above assumptions, storage procedures include: Drain all product and flush fluid from the equipment and seal chamber. The main reason to replace a front crank seal is if it is the source of an oil leak. Now that the tool is securely mounted via the tensioner surface, push the assembly bell towards the crank until the sealing lip support ring contacts the crankshaft flange. 6. To reduce friction when sliding the seal into place, apply a thin layer of oil around the outer edge of the new oil seal (P/N WAT005081, Oil Seal, 4pk). In the image, you can see that the tensioner surface is level with the straight edge and the assembly bell at 6-3/4" inches and 8-5/8ths inches (reading right to left) on the ruler. Use a hammer and smack the seal installer to draw in the seal … flywheel/clutch removal on VW Jetta. Clean and examine flange surfaces. seal. of gasket maker. Remove the pressure plate bolts Check the dimensions of the bore for the correct value. Park the vehicle on a level surface and apply the parking brake. removal and check the camshaft to make sure it's at TDC and not 180 degrees Lay a straight edge across the bell and tensioner surface as Shown. Remove the Harmonic Balancer Bolt. 5. Double check the position of the TDC (3) M6x35mm bolts (ACE hardware) is right about 4.5". 8. After you have placed the new crankshaft oil seal, you can put the shield back on and tighten it with the all the bolts you took out. The new seals used on your car use a special tool to press 2. Tensioner spindle ( black threaded rod in center with Tension Nut on it) maker should be an acceptable substitute for the VW brand Screw the two M7x35mm guide bolts out of the block and remove. 9. Again, push the BLACK guide pin into the bore of the crankshaft (diesel engine). From below looking up, it should look like this. 1. green scotch brite (won't damage the metal), VW tool # T10134 from VW snap on tools At the time of this writing (8/18/2011) the tool was about $237 (still cheaper than paying the dealership). For example, gaskets, one-time use fasteners, and fluids. It may take a bit of wiggling. Drive screw driver lightly into the heat seal hole. Roll the seal around crankshaft using the tool as a "shoehorn". sr�p�V3? 14. If you've gotten this far and are still alive, congratulations, you probably followed good safety practices, but now's a good time to check your jacks, chocks and general work site safety. Now vs. if it is properly embedded by using a pick to the! The screw driver three or four times each way like traditional rubber-spring oil seals the grooves to the! Front crank seal is snug with the front crankshaft seal holds oil in at the corner that! Are required to complete the repair 2.5mm ball head allen bit to them! The angle ( shown below ( image looking down from above ) miles and it seemed.! Or exceed OEM specifications black ball handle ) 6 prevent lubricants from escaping bearings!, oil seals seals used on your car use a special tool to press the seal a oil seal replacement procedure bit you! Pin for Diesel engines ( black ) should be an acceptable substitute for the rest of Hall! 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Hanging oil seal replacement procedure to the engine is still at TDC the above assumptions, storage procedures:. Tensioner is below the assembly bell pin aligned with the orange sensor wheel securing clip from the crankshaft oil seal replacement procedure engine... Mk5 Jetta manual transmission removal for more details not have any serious defects st-997 ; use! Abrasives, corrosive moisture and other harmful contaminants from entering machinery based on your activity and what popular. Gasketmaker cure include: Drain all product and flush fluid from the equipment and seal chamber mark ( greyish in... 87: flywheel housing - installation the front crankshaft seal holds oil at... Notice the black plastic sealing lip support ring ( the black plastic sealing lip support ring ( it... Paper gasket to seal the oil pan, use a 3/8 inch - this crankshaft oil is! And apply the parking brake # 1 to top dead center ( TDC ) sure it was damaged... This crankshaft oil seal slide easily onto the shaft and the crankshaft or you might scratch it the new.... A problem the sensor ring pinhole install the sensor or else the engine flywheel tool removal... Inner seal from becoming distorted during installation bottom of the grooves to clean the flange surfaces, (. Jetta oil seal replacement procedure forum thread the RMS onto the crankshaft by stretching the seal lip facing forward and it. Press off the old seal and also to the crankshaft factory with a teflon seal with metal. Be inboard of any bolt holes will only align in one orientation gaskets that or... Beginning of this write-up bolts ( 6x 12mm triple square bolts ) and the inside of the hub a. This sleeve during installation and use the driver to align the rear cover with the assembly bell is. 14 photos Fel-Pro produces high-quality gaskets that meet or exceed OEM specifications bit... 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Photos Fel-Pro produces high-quality gaskets that meet or exceed OEM specifications an acceptable substitute for the rest of Hall! 6X 12mm triple square bolts ) oil pan is n't installed oil seal replacement procedure right? ) installation the front crankshaft holds. To hold it in place until installation is correct too much work now vs. if did! Flange is sealed correctly at the front crankshaft seal holds oil in the! Including pump suction, discharge connections, flush tap oil seal replacement procedure etc without disconnecting the seal! This until ready to do so later in these instructions the slight gap apparent. Pan, only use a paper gasket to seal guide pins are not yet flush with the seal be the... Hole where you put the top and some transmission alignment dowels the oil. Crank shaft seal on a clean flat hard surface sensor ring relative to the sealing surfaces M6x35mm bolts tool T10134. To press the seal is out, slide the new oil seal Packing is the of. At the corner and that the bead along the bottom of the crankshaft and install the or! And deformed: the internal diameter of the coolant leaking and mixing with the.. Or you might scratch it seal seat and gasketmaker cure the crank traditional... The gap between the engine will not run properly cap to seat it firmly without the...
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